Automatic Optical Sorting System
When your factory is equipped with an automatic optical sorting system, it will greatly improve the detection efficiency of products and can ensure the quality and appearance of products. For example, common auto-sorting system products include a glass dial sorting machine, fastener flat sorting machine, etc. If you don't know automatic optical sorter yet, the following information is here to help you understand.
The principle of the optical sorting machine
The optical screening machine uses a CCD camera to convert the detected target into an image signal and converts it into a digital signal according to information such as pixel distribution, brightness, and color. The image processing system performs various operations on these signals to extract the characteristics of the target, such as area, Quantity, position, and length, and then outputs the results according to the preset allowable degree and other conditions, including multi-segment height, multi-degree width, broken needle, plug hole, invalid tooth length (lower neck tooth height), tooth bottom diameter, tooth outer diameter, Tooth spacing, crooked teeth, poor tooth rubbing, etc. As a manufacturer of automatic optical sorting systems, our products can help customers identify product problems faster.
Why use an optical screening machine for testing
Because its method is faster than manual detection. And the accuracy rate is relatively high.
Increased efficiency while working. Other costs are reduced. Therefore, the application range of the optical screening machine is very wide, and the accuracy of the inspection of cracks and size defects of some products can reach the micron level.
What to do before buying an automatic optical sorting system
Appearance automatic testing equipment is mainly suitable for screening the appearance, size and defects of precision hardware products, electronic components, ceramic parts, rubber, screws and nuts, mobile phone parts, automotive fasteners, aviation fasteners and other products.
Testing steps
The first step: clarify the real needs and define the technical indicators.
Step 2: According to the sample, formulate an optical scheme and collect data.
Step 3: cleaning, sorting, labeling pictures, and formulating a certain scale data set.
Step 4: Use the AI platform to train the algorithm model and automatically export it into a deployable file.
Step 5: Integrate and deploy the AI algorithm model to the field.
Step 6: Observe, maintain, and optimize data.
Commissioning tips for optical screening machines
After we purchase the optical screening machine, we will use it, so we need to master the debugging method to start the work as soon as possible.
1. Before the test, it is necessary to rotate the exciter at a constant speed by hand. The machine can be officially turned on only when there is no abnormality such as noise and no jamming when the hand-inductive flexibility is turned.
2. After the no-load trial operation meets the standards, it can be put into the load trial operation, and the load trial operation period can be carried out according to the process technology trial operation standard.
3. The driving direction of the vibrating screen is fixed. At the feeding port, check the position of the motor for the flow direction of the material to obtain up and down, front and rear drive.
4. The spring needs to be in a vertical state, and the spring upper support and the spring contact surface need to be in a horizontal state. After adjustment, use bolts to stabilize the spring upper support on the screen frame.
5. After the basic installation is OK, carry out the 2-3H smooth operation and run, and all configurations are normal.
Debugging is mainly based on specific products, you can contact your optical sorting machine expert so that the efficiency will be higher.
Runya is a professional supplier of automatic optical sorting systems, we have many years of experience in optical sorting machines. If you are looking for products with automatic optical sorting systems, please don't miss it. We look forward to being your automatic optical sorter supplier. We now have a high-quality screw sorting machine for sale, if you need it, you can use the contact information at the bottom to make an inquiry with us.