Automatic Bolt And Screw Sorter
How to find product problems caused by defects in bolts and screws as soon as possible? We all know that it will take more time to find defects manually. Therefore, an automatic screw sorter and automatic bolt sorter are ideal solutions to the problem.
Automatic screw sorter
The automatic screw sorter is a machine vision inspection machine, which uses a CCD camera to convert the detected target into an image signal, and converts it into a digital signal according to pixel distribution, brightness, color, and other information, and the image processing system performs various operations on these signals to extract the target The characteristics, such as area, quantity, position, length, and then output the results according to the preset tolerance and other conditions, including size, number, pass/fail, presence/absence, etc., to realize the automatic detection and recognition function.
The automatic screw sorting machine is formed by using the principle of visual detection of visible objects. The assembly line adopts the form of a turntable, which has good accuracy; for a wide range of screw manufacturing, the use of speed regulation operation has a very good auxiliary effect on ensuring the precision control of assembly line products. If you are looking for one, there is a quality screw sorting machine for sale at Runya. It is wise to contact us directly.
In order to reduce the complexity of the detection calculation, the screw screening machine uses a photoelectric sensor to judge whether the screw has reached a certain position and detect the operation status of the assembly line, which ensures that the main control machine does not need to continuously make failure judgments, and can increase the working stability of the equipment.
The automatic screw sorter adopts visible light object image acquisition and calculation, which is used to detect the real-time parameters of the screw and can directly judge whether the screw product is defective or not.
The monitor of the screw screening machine can directly display the relevant images of the screws, and the unqualified screws detected through the images can give signals so that the unqualified products can be directly removed from the assembly line through the mechanical lifting device, and the number of unqualified screws and the number of unqualified screws can be recorded at the same time.
With the development and upgrading of domestic industry, all kinds of precision parts (such as automobile screws, and electronic screws) need to be fully inspected for appearance and dimensional quality. Manual visual inspection for a long time will cause eye fatigue, resulting in low product inspection efficiency and low accuracy. The replacement of artificial vision by machine vision can greatly improve production efficiency and inspection accuracy, reduce customer complaints, and reduce labor costs.
Automatic bolt sorter
The Automatic bolt sorter is to reduce the complexity of the detection operation. It uses photoelectric sensors to judge whether the screw has reached a certain position, detects the running status of the assembly line, ensures that the main control computer does not need to perform continuous fault judgments, and improves the working stability of the equipment. Optical sorting equipment uses optical principles to take pictures of products to detect product size, surface defects, and less spare parts loading, etc. Because of its fast detection speed and high precision, it is favored by many spare parts companies. Optical sorting equipment is highly sustainable, which can save a lot of manpower and material costs for many enterprises, and strictly control delivery
Bolt optical image automatic sorting equipment adopts visible light object image acquisition and operation, which is used for real-time parameter detection of products, and can directly judge whether there are defects in products. The software and hardware of the CCD optical screening machine are independently developed, and testing items can be added at any time according to customer needs and can respond quickly according to customer needs
The monitor of the automatic bolt sorter can directly display the relevant image of the screw. Image-detected non-conforming bolts are signaled to remove non-conforming products directly off the assembly line via a mechanical lift. At the same time, the total number of bolts in the class and the total number of unqualified bolts can be recorded. Due to the development of the industry, image sorting equipment has higher requirements on the size and appearance of products. If artificial length detection is used, the eyes are prone to fatigue, resulting in low product detection efficiency and low precision. Replacing artificial vision with optical sorting equipment can greatly improve production efficiency and inspection accuracy, and reduce labor costs.
If production efficiency and inspection accuracy bother you, it is wise to choose an automatic screw sorter and an automatic bolt sorter. Therefore, our Automatic screw and bolt sorting machine will be considered in your next investment plan.